::: UNITECH INSTRUMENTATION :::
MUMBAI - 400 077

THERMOCOUPLES


 Thermocouples are temperature sensors, which work on principles for flow of electron in closed
 circuit as described below. Whenever two dissimilar material are joined at ends and the two ends
 are subjected to temperature differential, electrons flow in such closed circuit and there is potential
 difference between cold and hot junction. This potential difference is proportional to the temperature
 differential and is dependent on the metals joined. Any two dissimilar metals can be used for this
 purpose, however there are many standard combinations on metals, which are internationally used
 and designated for use as thermocouple elements. Most commonly used thermocouple elements
 are broadly divided in two categories:
 A) Base metal thermocouples ( ) and
 B) Precious metal thermocouples ( ). J, K, T, and E type R, S and B type

 THERMOCOUPLE TYPES:
 Given below is general description of
 commonly used thermocouples.

 IEC 584-1, PART1: S:
 This thermocouples can be used in
 oxidising or inert  atmosphere at
 temperatures described above.
 Recrystallised Alumina beads and
 protective sheaths are generally used.
 However, for lower temperatures upto
 1100 Deg C metal sheaths with porcelain
 beads can be used.
 Please note that continuous use at
 elevated temperature may cause fusing
 of Rhodium in pure Platinum causing
 reduction in output emf.

 IEC 584-1, PART2: R:
 This thermocouples can be used in
 applications similar to S type
 thermocouples.
 zhe advantage being slightly higher output
 at same temperature and better stability.
 This type is preferred over S type
 thermocouples.

 IEC 584-1, PART3: J:
 This thermocouples are commonly known
 as iron/constantant thermocouples and can
 be used in reducing or inert atmosphere at
 temperatures described above.
 Restrict use in oxidizing atmosphere to
 temperatures up to 400 deg C, otherwise
 degradation will be rapid. Avoid using for
 application where condensation temp is
 often reached otherwise Fe {+leg} will rust
 rapidly.

 IEC 584-1, PART4: K:
 This is most commonly used thermocouple ind is are
 commonly known as chromel/Alumel thermocouple

 These are designed primarily for use in Oxidising
 atmosphere at temperatures described above.

 Great care should be taken when using for any other
 atmosphere. These thermocouple will get oxidised
 when used continuously at temp above 1000 Deg C
 and cause drift.

 For temp range from 250 to 600 Deg C stability is
 suspect. Other base metal thermocouples are better
 bet at  this temp range.

 Cyclic
 temperature changes can cause error of several
 degrees at these temperatures.

 IEC 584-1, PART5: T:
 
This is commonly used in laboratory applications
 where sub zero temperatures are often maintained.
 Repeatability at -200 + 200 Deg C is excellent.
 However at temp above this Copper arm rapidly
 oxidizes causing drift. Note that the negative arm of
 T and J type are not same and are not
 interchangeable.

 IEC 584-1, PART6: E and IEC 584-1, PART7: B
 These thermocouples are not in much use presently.
 E type is more stable in -250 + 200 Deg Range than
 K type and can be preferred over K in this range.
 Type B thermocouple can be used at temperature
 upto 1600 Deg c. Interesting point is that in this type
 cold junction compensation is not normally required
 as emf change from 0 to 50 is negligible.
 

STYLES OF THERMOCOUPLE ASSEMBLIES

 Basic element in all common types with welded
 junction in various wire gauges and lengths

 Basic element with ceramic twin bore insulators
 suiotable for replacement for industrial / high temp
 thermocouples.

 Suitable for general application up to 400 Deg C. J,
 K,T, E type element in Seamless SS316 sheath with
 extension lead wire. Grounded/ungrounded junction
 as required.

 Suitable for extruder nozzle, motor and pipe
 temperature measurement. Available in J and K type
 element embedded in any standard bolt size with
 extension lead wire. Suitable for Temp up to
 225 Deg C.

 Washer type Suitable for surface temperature
 measurement.
 Available in J and K type element embedded in any
 standard washer size with extension lead  wire.
 Suitable for Temp up to 325 Deg C.

 Bayonate type suitable for plastic machinery, bearing
 chokes etc.Available in J and K type element with SS
 316 sheath and extension lead wire. Suitable for
 Temp up to 650 Deg C.

 Self adhesive patch thermocouples are suitable for
 flat or curved surfaces. Available in J and K type
 element with Teflon insulation. Suitable for Temp up
 to 200 Deg C.

 Adjustable ring thermocouples are suitable for large
 pipe surface temp measurement. Available in J and K
 type MI element with SS armour over Fibreglass
 cable. Suitable for Temp up to 500 Deg C.

 Hand held thermocouples are suitable for liquid, semi
 solid, leaf type for surface. Available in J and K type
 MI element with SS Sheath and Ebonite handle with
 PVC extension cable Suitable for Temp up to
 1100 Deg C.

 

 

 
 Suitable for moving surfaces such as calender rolls or
 motor shafts upto 225 Deg C and 200 MPM speeds.
 Available with spring loaded detection head extension
 leads and mounting brackets. Available in J and K
 type element.
 

 
 Heavy duty metal sheathed industrial thermocouples
 are suitable for most arduous industrial environment
 suchas furnaces, kilns, ovens Zinc Baths etc.
 Available in J, K, R & S type element with variety of
 sheaths such as SS 316, Inconell 600, and SS 310.

 
 High temperature ceramic sheathed thermocouples
 are suitable for temperatures upto 1600 Deg C
 Available in K, R & S type element with variety of
 sheaths such as SS SS 310, Porcelain, Ceramic and
 Recrystallised Alumina.

 
 Mineral insulated metal sheathed thermocouples are
 suitable for spaces which are difficult to reach.
 Available in J and K type element with variety of
 sheaths such as SS 316, Inconell 600, and SS 310.
 

 L shape thermocouples are suitable for molten metal
 baths. Hot are is manufactured from solid barstock
 for better life. Available in K type element with
 variety of sheaths such as Inconell 600, and SS 446.

Features :
Heavy duty industrial metal sheathed thermocouple assemblies are available with thick walled protective sheath in SS 304, SS 316, SS 310, Inconell 600 and SS 446.
These assemblies are suitable for temperatures upto 1150 Deg C. Typical area of application are Furnace, Kilns, Ovens, Boilers, Stack temp, Flue Gas Application.
Depending upon selection of sheath these assemblies are suitable for Oxidising, reducing or neutral atmosphere.

SPECIFICATIONS:

Type :

K,J,E,T,Simple or duplex

Junction :

Grounded / Ungrounded Exposed

Tolerance :

ANSI/MC 96.1 CI2

Error Limit :

0.0075[t] @ > 350 Deg C

Sheath :

SS 304, SS 316, SS 310,Inconell 600, SS 446

Sheath Dia. :

12,16,19,22 and 25 mm
Insulation : Ceramic / Alumina Beads Optionally secondary protection sheath of Ceramic can be provided when additional protection is desired.
Head : Weatherproof IP67 Flameproof suitable for Gas group I, IIA & IIB
Mounting : Screwed connection of flanged connection
Conn.Size : 1/2" & 3/4" BSP/NPT
Element : 1.6, 1.8,2,2.5 and 3 mm

Sheath

Max Op. Temp

 SS 304/ SS 316

 800 Deg C

 SS 310

 1000 Deg C

 Inconell 600  1100 Deg C
 SS 446  1150 Deg C



  For Deailed Specs of Other Assmbly Types
  Such as FIG1 Please Contact
 

 

Features :
These ceramic sheathed assemblies are used for temperature measurement from
1200 to 1750 Deg C and above in Glass industries, Furnaces, Kilns Etc. Ceramic sheathed
thermocouple assemblies are available with protective sheath in Alumina Porcelain (Gr 510),
Mullite (Gr610) and Recrystallised Alumina (Gr 710). All these sheaths are impervious.
Ceramic sheathed thermocouple uses upto 10 (3.2 mm) SWG basemetal element or
upto 25 SWG (0.5mm) Precious metal element.

Assemblies can be supplied with secondary ceramic shath for added safety of precious metal element. Wide range of process connection are available.

SPECIFICATIONS:

Type :

K, R, S, B, simplex or duplex

Junction :

Ungrounded

Tolerance :

ANSI/ MC 96.1 Cl 2

Error Limit :

0.0075[t] @ > 350 Deg C {K}
0.0025[t] @> 350 Deg C {R,S,B}

Sheath :

Porcelain, Ceramic,
Recrystallised Alumina

Sheath Dia. :

10, 15, 18, 20 and 24 mm
Insulation : Ceramic/ Alumina Beads
Head : Weatherproof IP67 Flame proof suitable for
Gas group I, IIA & IIB
Mounting : Screwed connection or flanged connection
Conn.Size : 1/2" & 3/4" BSP/NPT
Element : 2.5 and 3 mm {K}
0.33, 0.4, 0.45, 0.5 mm {R,S,E}

Sheath

Max Op. Temp

 Gr 510

 1300 Deg C

 Gr 610

 1500 Deg C

 Gr 710  1750 Deg C
 

Features :
Mineral insulated assemblies are used where fast response, high integrity and mechanical flexibility is
desired. Available in J and K element from 1.6 to upto 8 mm OD. The conductors are insulated from
each other and sheath by tightly compacted MgO powder offering insulation resistance upward of 50 m-Ohms. Flexible metal sheathed thermocouple assemblies are available with protective sheath in
SS 304, SS 316, SS 310 Inconell 600. These assemblies are suitable for temperatures upto
1050 Deg C. Depending upon selection of sheath these assemblies are suitable for Oxidising,
reducing or neutral atmosphere.

SPECIFICATIONS:

Type :

K, J simplex or duplex

Junction :

Ungrounded

Tolerance :

ANSI/ MC 96.1 Cl 2

Error Limit :

0.0075[t] @ > 350 Deg C {K}

Sheath :

SS 304, SS 316, SS 310, Inconell 600

Sheath Dia. :

1.6,3,6 and 8 mm
Insulation : Compacted MgO
Head : Weatherproof IP67 Flame proof suitable for
Gas group I, IIA & IIB
Mounting : Screwed connection or flanged connection
Conn.Size : 1/2" & 3/4" BSP/NPT
Element : 0.4, 0.8, 1.0 and 1.2 mm

 Sheath Dia

 Response time  Note
 1.6 mm  0.6 Sec


 Response time is time taken  for thermocouple to
 achieve  65% of the instantaneous step
  when plunged from air at 30 Deg to boing water.

 3 mm  1.2 Sec
 6 mm  3.5 Sec
 8 mm  8 Sec
 Response time for un Grounded tip, response for grounded tip is 30% faster.
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