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UNITECH INSTRUMENTATION :::
MUMBAI - 400 077 |
THERMOCOUPLES |
Thermocouples are temperature sensors, which work on principles for flow
of electron in closed
circuit as described below. Whenever two dissimilar material are joined at
ends and the two ends
are subjected to temperature differential, electrons flow in such closed
circuit and there is potential
difference between cold and hot junction. This potential difference is
proportional to the temperature
differential and is dependent on the metals joined. Any two dissimilar
metals can be used for this
purpose, however there are many standard combinations on metals, which are
internationally used
and designated for use as thermocouple elements. Most commonly used
thermocouple elements
are broadly divided in two categories:
A) Base metal thermocouples ( ) and
B) Precious metal thermocouples ( ). J, K, T, and E type R, S and B type

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THERMOCOUPLE TYPES:
Given below is general description of
commonly used thermocouples.
IEC 584-1, PART1: S:
This thermocouples can be used in
oxidising or inert atmosphere at
temperatures described above.
Recrystallised Alumina beads and
protective sheaths are generally used.
However, for lower temperatures upto
1100 Deg C metal sheaths with porcelain
beads can be used.
Please note that continuous use at
elevated temperature may cause fusing
of Rhodium in pure Platinum causing
reduction in output emf.
IEC 584-1, PART2: R:
This thermocouples can be used in
applications similar to S type
thermocouples.
zhe advantage being slightly higher output
at same temperature and better stability.
This type is preferred over S type
thermocouples.
IEC 584-1, PART3: J:
This thermocouples are commonly known
as iron/constantant thermocouples and can
be used in reducing or inert atmosphere at
temperatures described above.
Restrict use in oxidizing atmosphere to
temperatures up to 400 deg C, otherwise
degradation will be rapid. Avoid using for
application where condensation temp is
often reached otherwise Fe {+leg} will rust
rapidly. |
IEC 584-1, PART4: K:
This is most commonly used thermocouple ind is are
commonly known as chromel/Alumel thermocouple
These are designed primarily for use in Oxidising
atmosphere at temperatures described above.
Great care should be taken when using for any other
atmosphere. These thermocouple will get oxidised
when used continuously at temp above 1000 Deg C
and cause drift.
For temp range from 250 to 600 Deg C stability is
suspect. Other base metal thermocouples are better
bet at this temp range.
Cyclic
temperature changes can cause error of several
degrees at these temperatures.
IEC 584-1, PART5: T:
This is commonly used in laboratory applications
where sub zero temperatures are often maintained.
Repeatability at -200 + 200 Deg C is excellent.
However at temp above this Copper arm rapidly
oxidizes causing drift. Note that the negative arm of
T and J type are not same and are not
interchangeable.
IEC 584-1, PART6: E and IEC 584-1, PART7: B
These thermocouples are not in much
use presently.
E type is more stable in -250 + 200 Deg Range than
K type and can be preferred over K in this range.
Type B thermocouple can be used at temperature
upto 1600 Deg c. Interesting point is that in this type
cold junction compensation is not normally required
as emf change from 0 to 50 is negligible.
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STYLES OF
THERMOCOUPLE ASSEMBLIES |
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Basic element in all
common types with welded
junction in various wire gauges and lengths |
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Basic element with
ceramic twin bore insulators
suiotable for replacement for industrial / high temp
thermocouples. |
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Suitable for general
application up to 400 Deg C. J,
K,T, E type element in Seamless SS316 sheath with
extension lead wire. Grounded/ungrounded junction
as required. |
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Suitable for extruder
nozzle, motor and pipe
temperature measurement. Available in J and K type
element embedded in any standard bolt size with
extension lead wire. Suitable for Temp up to
225 Deg C. |
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Washer type Suitable for
surface temperature
measurement.
Available in J and K type element embedded in any
standard washer size with extension lead wire.
Suitable for Temp up to 325 Deg C. |
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Bayonate type suitable
for plastic machinery, bearing
chokes etc.Available in J and K type element with SS
316 sheath and extension lead wire. Suitable for
Temp up to 650 Deg C. |
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Self adhesive patch
thermocouples are suitable for
flat or curved surfaces. Available in J and K type
element with Teflon insulation. Suitable for Temp up
to 200 Deg C. |
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Adjustable ring
thermocouples are suitable for large
pipe surface temp measurement. Available in J and K
type MI element with SS armour over Fibreglass
cable. Suitable for Temp up to 500 Deg C. |
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Hand held thermocouples
are suitable for liquid, semi
solid, leaf type for surface. Available in J and K type
MI element with SS Sheath and Ebonite handle with
PVC extension cable Suitable for Temp up to
1100 Deg C. |
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Suitable for moving surfaces such as calender rolls or
motor shafts upto 225 Deg C and 200 MPM speeds.
Available with spring loaded detection head extension
leads and mounting brackets. Available in J and K
type element.
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Heavy duty metal sheathed industrial thermocouples
are suitable for most arduous industrial environment
suchas furnaces, kilns, ovens Zinc Baths etc.
Available in J, K, R & S type element with variety of
sheaths such as SS 316, Inconell 600, and SS 310. |
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High temperature ceramic sheathed thermocouples
are suitable for temperatures upto 1600 Deg C
Available in K, R & S type element with variety of
sheaths such as SS SS 310, Porcelain, Ceramic and
Recrystallised Alumina. |
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Mineral insulated metal sheathed thermocouples are
suitable for spaces which are difficult to reach.
Available in J and K type element with variety of
sheaths such as SS 316, Inconell 600, and SS 310.
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L shape thermocouples
are suitable for molten metal
baths. Hot are is manufactured from solid barstock
for better life. Available in K type element with
variety of sheaths such as Inconell 600, and SS 446. |
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Features :
Heavy duty industrial metal
sheathed thermocouple assemblies are
available with thick walled
protective sheath in SS 304, SS 316,
SS 310, Inconell 600 and SS 446.
These assemblies are suitable for
temperatures upto 1150 Deg C.
Typical area of application are
Furnace, Kilns, Ovens, Boilers,
Stack temp, Flue Gas Application.
Depending upon selection of sheath
these assemblies are suitable for
Oxidising, reducing or neutral
atmosphere.
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SPECIFICATIONS: |
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Type : |
K,J,E,T,Simple or duplex |
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Junction : |
Grounded /
Ungrounded Exposed |
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Tolerance : |
ANSI/MC
96.1 CI2 |
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Error Limit : |
0.0075[t]
@ > 350 Deg C |
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Sheath : |
SS 304, SS
316, SS 310,Inconell 600, SS
446 |
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Sheath Dia. : |
12,16,19,22 and 25 mm |
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Insulation : |
Ceramic / Alumina Beads
Optionally secondary
protection sheath of Ceramic
can be provided when
additional protection is
desired. |
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Head : |
Weatherproof IP67 Flameproof
suitable for Gas group I,
IIA & IIB |
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Mounting : |
Screwed connection of
flanged connection |
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Conn.Size : |
1/2" & 3/4" BSP/NPT |
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Element : |
1.6, 1.8,2,2.5 and 3 mm |
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Sheath |
Max
Op. Temp |
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SS
304/ SS 316 |
800
Deg C |
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SS 310 |
1000
Deg C |
| Inconell
600 |
1100
Deg C |
| SS
446 |
1150
Deg C |
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For Deailed Specs of Other Assmbly Types
Such as FIG1 Please Contact
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Features :
These ceramic sheathed assemblies
are used for temperature measurement
from
1200 to 1750 Deg C and above in
Glass industries, Furnaces, Kilns
Etc. Ceramic sheathed
thermocouple assemblies are
available with protective sheath in
Alumina Porcelain (Gr 510),
Mullite (Gr610) and Recrystallised
Alumina (Gr 710). All these sheaths
are impervious.
Ceramic sheathed thermocouple uses
upto 10 (3.2 mm) SWG basemetal
element or
upto 25 SWG (0.5mm) Precious metal
element.
Assemblies can be supplied with
secondary ceramic shath for added
safety of precious metal element.
Wide range of process connection are
available.
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SPECIFICATIONS: |
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Type : |
K, R, S, B,
simplex or duplex |
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Junction : |
Ungrounded |
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Tolerance : |
ANSI/ MC
96.1 Cl 2 |
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Error Limit : |
0.0075[t] @
> 350 Deg C {K}
0.0025[t] @> 350 Deg C
{R,S,B} |
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Sheath : |
Porcelain,
Ceramic,
Recrystallised Alumina |
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Sheath Dia. : |
10, 15, 18, 20 and 24 mm |
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Insulation : |
Ceramic/ Alumina Beads |
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Head : |
Weatherproof IP67 Flame
proof suitable for
Gas group I, IIA & IIB |
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Mounting : |
Screwed connection or
flanged connection |
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Conn.Size : |
1/2" & 3/4" BSP/NPT |
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Element : |
2.5 and 3 mm {K}
0.33, 0.4, 0.45, 0.5 mm
{R,S,E} |
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Sheath |
Max Op. Temp |
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Gr
510 |
1300
Deg C |
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Gr
610 |
1500
Deg C |
| Gr
710 |
1750
Deg C |
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Features :
Mineral insulated assemblies are
used where fast response, high
integrity and mechanical flexibility
is
desired. Available in J and K
element from 1.6 to upto 8 mm OD.
The conductors are insulated from
each other and sheath by tightly
compacted MgO powder offering
insulation resistance upward of 50
m-Ohms. Flexible metal sheathed
thermocouple assemblies are
available with protective sheath in
SS 304, SS 316, SS 310 Inconell 600.
These assemblies are suitable for
temperatures upto
1050 Deg C. Depending upon selection
of sheath these assemblies are
suitable for Oxidising,
reducing or neutral atmosphere. |
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SPECIFICATIONS: |
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Type : |
K, J
simplex or duplex |
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Junction : |
Ungrounded |
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Tolerance : |
ANSI/ MC
96.1 Cl 2 |
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Error Limit : |
0.0075[t] @
> 350 Deg C {K} |
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Sheath : |
SS 304, SS
316, SS 310, Inconell 600 |
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Sheath Dia. : |
1.6,3,6 and 8 mm |
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Insulation : |
Compacted MgO |
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Head : |
Weatherproof IP67 Flame
proof suitable for
Gas group I, IIA & IIB |
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Mounting : |
Screwed connection or
flanged connection |
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Conn.Size : |
1/2" & 3/4" BSP/NPT |
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Element : |
0.4, 0.8, 1.0 and 1.2 mm |
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Sheath
Dia |
Response
time |
Note |
| 1.6
mm |
0.6
Sec |
Response time is time taken for thermocouple to
achieve 65% of the instantaneous step
when plunged from air at 30 Deg to boing water.
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| 3
mm |
1.2
Sec |
| 6
mm |
3.5
Sec |
| 8
mm |
8
Sec |
| Response
time for un Grounded tip,
response for grounded tip is
30% faster. |
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